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Automatic 3-station carrousel machine with 1 filling tool and 1 drill for the production of disc and cylinder brushes.

GIOTTO is designed for high volume production of disc and cylinder brushes, featuring continuous operations along its 3 stations. The first station allows the operator to load the virgin blocks while the machine is drilling and filling them in the other two positions. Every time the drilling/filling operation is completed, the machine indexes bringing the brush automatically to the next station. When the working cycle is completed, the brush returns to the first station where a trimmer takes action accurately finishing the brush, which is ready now to be taken off by the o perator and replaced with a new virgin block. GIOTTO is available with standard mechanical filling head or e-STROKE filling head. The e-STROKE version allows to adjust the stroke of the machine at a variety of speeds, maximizing production speed (RPM) based upon fiber length in the brush.

HIGHLIGHTS
  • Incorporated computer controlled trimming unit (optional).
  • Mechanical or e-STROKE filling head.
  • 3-station carrousel machine: drilling; filling; trimming e loading/unloading
  • Fiber feeding system: stock box for synthetic filament up to 3 colors.
  • Automatic fiber feeding system (optional).
PRODUCED ITEMS
 
TECHNICAL DATA
Model GIOTTO
Axes 4 or 5
Filling tools 1
Drills 1
 
Mechanical filling heads e-STROKE filling heads
Filling tool
Standard Standard Standard X-TOOL
Stroke (mm)
55 85 50...200 50...280
Speed (tufts/min)
550 480 450...250 450...250
Max fiber length (mm)
230 300 150...500 150...700
Min fiber length (mm)
40 40 60 60
Max filling tool (mm)
7.5 7.5 12.0 12.0
Min filling tool (mm)
2.2 2.2 3.5 3.5
Air consumption (nL/h) 200
Weight (kg) 4300
Dimensions (l x p x h, mm)
5200 3500 2200  
Cylinder brushes
Max length (mm) 610
Min core diameter (mm) 20
Max core diameter (mm) 100
Max filled core diameter (mm) 300
Disc brushes
Max diameter (mm) 600
Maximum flare angle (degrees) 60°
LAG BRUSHES
Max width (mm) 80
Max length (mm) 600

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